Recommended information
High temperature products album
What is nanoporous insulation board?
Nano-porous insulation board is the use of nano-silica, add the
appropriate additives, dry pressing through a special process directly
to the formation of high-performance thermal insulation materials.
Due
to its special nano-porous structure and various types of additive
synergistic effect, in different temperature range of application to the
greatest extent, the inhibition of heat conduction, convection and
radiation, making this material is much better than all other
traditional insulation materials ,
Such as mineral wool, perlite, insulation bricks, calcium silicate,
ceramic fiber, etc., is also superior to air gel felt and other
products, in most temperature range of nano-porous thermal insulation
even lower than static air Thermal conductivity.
Due
to its superior thermal insulation properties, the same insulation
thickness can be used to achieve lower outer wall temperatures to save
energy in applications or to obtain more equipment inside and outside
space with thinner insulation layers. Or through integrated design, to both save energy, but also increase the effect of space.
At the same time nano-porous insulation board is a green insulation material, with a safe, efficient and lasting features. In
the production process does not produce harmful substances to the
environment and human beings, waste and emissions, nor as other
traditional insulation materials production process as consumed a lot of
energy consumption and easy to produce harm to the staff. In
addition, compared with the traditional insulation materials, the same
thermal effect in the case of nano-porous insulation board smaller size,
in the following areas for environmental protection is also a positive
sense: the reduction of packaging materials used, the transport of
freight And the reduction of carbon dioxide emissions, equipment, heating and
cooling process due to insulation materials and reduce the heat loss.
In
summary, nano-porous insulation board is a super insulation, ultra-thin
thickness and super environmental protection of the new insulation
material.
Nano-insulation board features:
Low thermal conductivity
Thermal
insulation performance is 3-4 times the traditional materials in the
high-temperature regional advantage is more obvious. Can
reduce equipment energy consumption, reduce the required thickness of
the insulation layer / weight, or to provide greater equipment effective
capacity.
Thermal characteristics
Specific heat is small, heat storage is low, heat shock. In
the case of external damage can not be long-term use, the use of higher
operating temperature has a high mechanical stability.
Green
Does not contain harmful human fiber composition, in line with relevant environmental standards at home and abroad. The
production process does not add any organic adhesive material, the
application process will not break down any harmful substances to the
human body and the environment. The waste insulation board can be used as general industrial waste for landfill disposal.
Easy to install
Can be used woodworking tools for cutting, drilling and other processing. Can be used in different requirements with anchors, tape and refractory mud and other fixed installation.
Incombustibility
This product is non-combustible materials, can be used as a passive fire-resistant materials and efficient use of insulation.
Products and parameters:
|
|
HT-1000 |
MT-800 | MT-800C | |
| density | kg/m3 | standard:～ 320kg/m3 | standard:～ 300kg/m3 | standard:～ 250kg/m3 |
|
Thermal Conductivity （YB/T4130-2005） W/MK (Value based on hot surface temperature) |
0.020 @200℃ | 0.022 @200℃ | 0.023 @200℃ | |
| 0.026 @400℃ | 0.026 @400℃ | 0.028 @400℃ | ||
|
0.032 @600℃ |
0.029 @600℃ |
0.033 @600℃ |
||
|
0.038 @800℃ |
0.036 @800℃ |
0.040 @800℃ |
||
|
Shrinkage % |
≤ 2（1000℃ 24h Single-sided） | ≤ 2（800℃ 24h Single-sided） | ≤ 2（800℃ 24h Single-sided） | |
| ≤ 3（1000℃ 24h | ≤ 2（800℃ 24h | ≤ 2（800℃ 24h | ||
| Full-immersion heat treatment) | Full-immersion heat treatment) | Full-immersion heat treatment) | ||
Product size specifications
|
|
length(mm) |
width(mm) |
thickness(mm) |
| Standard size 1 | 600 | 500 | 5-35 |
| Standard size 2 | 1000 | 600 | 5-35 |
| Standard size 3 | 1200 | 500 | 5-35 |
| Standard size 4 | 1200 | 1000 | 10-35 |
※ Other sizes in the 1200mm * 1000mm range can be customized
Product packaging series
|
|
|
|
|
|
|
|
Standard Edition Give industry standard series of products, specific specifications, see product specifications. Can be customized according to customer special requirements. |
|
Fiberglass cloth covered board The product as a whole by a layer of high temperature non-flammable glass fiber cloth coating
|
|
|
|
|
|
|
|
|
|
Plastic sealing board The whole product is covered by a layer of POF heat shrinkable film |
|
Aluminum foil clad sheet The whole product is covered by a layer of high temperature resistant aluminum foil |
|
|
|
|
|
|
|
|
|
Shaped pieces Products according to customer drawings processing, with high-precision CNC equipment production, can produce a variety of complex shapes.
|
|
Flexible board The whole product is coated with high temperature resistant fiberglass cloth and sewn into a network shape with high temperature resistant glass fiber thread. It has certain flexibility and can be installed on pipes and curved surfaces. |
|
Nano-porous insulation board for industry
|
|
|
|
|
|
|
Furnace Industry Used in various types of kiln kiln insulation, energy conservation, improve the temperature distribution in the kiln, access to more equipment space.
|
|
Petrochemical Used in high-temperature pipeline, cracking furnace, offshore oil pipelines. Reduce pipe load, increase the insulation effect.
|
|
iron industry Used in ladle, tundish and torpedo package, reduce energy consumption, reduce the thickness of ladle lining refractories, increase the effective volume of ladle, reducing the rate of knot and leakage package accident rate.
|
|
|
|
|
|
|
|
Rotary kiln Greatly reducing the loss of heat through the lining and reduce energy consumption, reduce the thermal gradient of thermal brick and thermal shock, to extend the lining life. Reduce the kiln shell temperature and drive devices to extend equipment life. |
|
Nonferrous Metals Industry Used in all kinds of non-ferrous metal transport package, melting furnace, holding furnace, ladle and runner and so on. Reduce temperature drop, save energy, improve casting quality.
|
|
Glass industry Used in glass melting kiln, steel furnace, hot bending processing furnace, heat exchanger, for the feeder. In addition to saving energy, the process for the homogenization of glass temperature has a great help.
|
|
|
|
|
|
|
|
Heat treatment furnace For a variety of metal annealing, with good insulation. Suitable for working in different atmospheres. |
|
Elevator floor doors The passive fireproof material used in elevator door can realize the unity of fire insulation and ultra-thin layer door design. |
|
Heat storage electric heating Not only to provide good insulation properties, but also to provide a thin body and safe and environmentally friendly indoor air environment. |
Typical application examples
Application Note of Nano - porous Insulation Board
1. Handling of sheet material
Due
to the characteristics of the material, the mechanical strength of
nano-plate is relatively low, serious improper handling can also cause
damage to the plate. Plate is easy to damage and
the characteristics of the material, but also with the material size,
thickness and type of packaging.
It is generally recommended that cardboard or thin artificial board be used to carry the nanoplate. If you must directly hand, should be hands Pinto, to ensure that the plate center of gravity is supported. Use the hand to hold the plate to the maximum extent when holding the board. Strictly
avoid the horizontal position of the plate by hand grip the edge,
making the weight of the plate too focused on the edge of the plate to
cause damage.
2. Cutting sheet
The company can provide the standard size of the board. For customers who require special size and shape, we can provide customized services to customers. Customers can also choose the right tool for cutting, please contact our sales engineers.
3. Waterproof
Nano-porous insulation board due to its structural features, can not touch the liquid. If
the customer needs the presence of water in the case of use, you can
use plastic, aluminum foil and other packaging products. The company can also provide hydrophobic products, but from the cost considerations we recommend waterproof packaging products.
4. Design and construction
In
many cases, the adiabatic surface is made up of a plurality of pieces
of insulating panels, and there is inevitably a little seams between the
insulating panels. Due
to the thermal bridge effect, heat is easily dissipated from the joint,
resulting in thermal insulation effect can not achieve the best state. Can
be the same in the total adiabatic thickness of the premise, the use of
double insulation board alternate installation approach, with the upper
insulation board cover the bottom of the gap, in order to achieve
better insulation effect. But this will increase the workload of construction and installation,
the specific by the customer according to their own circumstances.
5. Install
The
nanoporous insulation board can be preliminarily fixed with tape,
refractory mud, etc., and then permanently fixed with other materials
such as steel plates, refractory bricks and castables. Can also use metal, ceramic and other high-temperature anchor and wall, wall, etc. fixed.